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Leak test with differential method

T3D

T3D is an innovative device for leak tests by pressure differential method.
By measuring the pressure difference between the product being tested and a reference sample, the test times are reduced and the sensitivity is heightened.

Leak test with differential method
DESCRIPTION

The touch interface, with a colour display and the real-time visualization of the tests, makes the programming and the use simple and immediate.Its high measurement resolution and the test accuracy, in combination with the electronic regulation of the filling pressure, allow to perform not only leak tests but also destructive burst tests, safety valves opening checks, volumetric control, obstruction tests and “in bell” tests on sealed products or by interception method.The control of external automation, the interface with barcode readers and printers and the possibility to record the tests on USB memories or via Ethernet, make it a complete and suitable instrument for the most modern production applications.

 

BENEFITS
  • Setup for vacuum test
  • 2 programmable pneumatic outputs for external commands (plug/marker)
  • I/O expansion: adds digital PLC inputs/outputs (8+8) and a RS232/RS485 serial line
  • Additional USB, Ethernet, ProfiBUS or CANbus interfaces for remote control and data collection
  • Real time SPC statistical analysis
  • Software to manage a label printer and a barcode reader
  • Air filters
  • Certificated Leak Master to be inserted in the Staubli® connector
  • Barcode and/or printer
  • Remote control keypad
  • 3-colours indicator light with loud sound alert
  • External pneumatic module for vacuum generation
  • External valve for volume check and tests in sealed “bell”
  • Module for external pressure discharge
TECH SPECS

Power Supply

External 24 Vdc; alternatively 85÷264 Vac, 35W

Compressed Air Line

Dry, non-condensing, 5-micron filtered and oil-free air, compliant with ISO8573-1

Sensor Calibration

Software-guided procedure with sample instruments.

A/D Converter

24 bits

 

Pressure Regulator

Dedicated pressure transducer to visualize the regulated pressure on the display

Available electronic or manual pressure regulator

Keyboard

Resistive touch screen

Display

3.5” colour TFT LCD display with touchscreen

Indicators

4 LED lights (testing phases, pass/reject outcome)

 

Test counter

Passed and Rejected totals, resettable to zero

Statistic option: mean value, minimum, maximum, standard deviation, normal distribution, CP, CPK, hour production totals

Audible alarm

Built-in beeper with programmable duration

Clock

Date and time, with supercap, max autonomy 7 days

Programmable parameters

100 testing tables with sequential mode, general parameters, volume calculation to indicate the leak rate in cm3/min or cm3/h

 

PLC connections

8 photocoupled inputs and 8 photocoupled outputs

Each I/O is fully programmable; the control is possible of external automation (coupling, security cage...) without PLC

Data interfaces

Configurable RS232/RS485 serial line USB device interface

Protocols: Modbus RTU, CSV ASCII output, barcode, printer

Staubli® Connector

Standard, for Leak Masters

Housing

Unpainted anodized aluminium, ABS

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